Survey highlights ‘limited understanding of Industry 4.0’

2 mins read

A high proportion of senior decision makers do not acknowledge the role digitisation plays in manufacturing and they do not recognise the benefits of automation and digital technology in UK manufacturing, research has suggested.

The survey carried out by technology-enabled, rapid manufacturing solutions provider Protolabs – in partnership with Censuswide – found that more than a quarter (28.2%) still associate manufacturing with ‘assembly lines’, and a similar number (24.6%) associate it with ‘manual labour’.

The survey further reveals that only one in 10 see any association between manufacturing and ‘Industry 4.0’, a term now popularly used to describe the increased use of web-connected industrial processes, which employs software, robotics and advanced automation for greater productivity, quality and efficiency.

Another statistic that makes a strong statement is that relating to the perception of manufacturing. To this question, almost half of senior decision makers (48.7%) indicated that UK companies need to invest more in R&D to retain their high position in the global manufacturing market.

When asked what is required to support industry growth, over a third (35%) support a greater focus on attracting STEM (science, technology, engineering and maths) to develop fresh talent and expertise to bolster industry growth.

Says Stephen Dyson at Protolabs: “The UK manufacturing sector is powered by innovation, and driven by entrepreneurial individuals partnered with highly-skilled engineers. This sector has embraced the benefits of digital technologies and automation possibly more than any other, and now the growth of digitisation is starting to transform manufacturing. ‘Industry 4.0’ is a more than a concept – we are living in it right now.

“However, the results of this survey indicate that there is limited understanding of Industry 4.0 and the impact it has already made, and will continue to make, to the progress of manufacturing. Additionally, the survey statistics reflect that manufacturing is not viewed as a high-tech, digitally-savvy industry, which is what British businesses increasingly are. Instead, the inherent perception remains of manufacturing with manual, labour-intensive processes.”

Despite recent publicity around the rise of automation, respondents to the survey indicated that automation is not expected to have a significant effect on their business models. In fact, 15% of those surveyed have no automation in their manufacturing services, and 9.7% expect no or only a little (15%) increase in automation in their business over the next five years.

Dyson continues: “Automation and digital technologies can now rapidly manufacture large quantities of parts, in production-ready quality, previously not conceivable. For those businesses not directly utilising automation or automated process, rather than overlook this trend, the assertion is that automation (in some guise) can drive cost and time savings in all businesses in the long-run. In fact, it could be argued that companies that do not embrace digital, automated processes or technology could be placing their business at a disadvantage in today’s fast-paced climate.”